2025_C_ST_AVIONICS-BAY_ASP

Description	Assembly Ref	Qty
AB	213000	1

Role	Responsible for:	Name
TL/SE	Supervision	_____________
TM	Assembly	_____________

Description	Part Ref	Qty	Storage Location
Shockpleur	214201	1	Stock 3
Male Coupler	214202	1	Stock 3
Male Coupler Shield	/	1	Stock 3
ABR	214102	1	Stock 3
CFRP Rods (350mm)	214101	4	Stock 3
M10x18 DIN 7984-10.9 Screws	/	16	Stock 3
M10 DIN 934-12 Nuts	/	16	Stock 3
M5x20 ISO4762 Screws	/	4	Stock 3
M5 DIN 934 Nuts	/	4	Stock 3

Item	Tool Ref	Qty	Storage lock	Check
Bit set	/	1	C-ST Tool Box	$\square$
Small torque wrench	TS	1	C-ST Tool Box	$\square$
Kolossale torque wrench	TK	1	C-ST Tool Box	$\square$
Allen key set	/	1	C-ST Tool Box	$\square$
Socket wrench	SW	1	C-ST Tool Box	$\square$
Socket set	/	1	C-ST Tool Box	$\square$

Step	Description	Tool Ref	Part Ref	Check
1	Clean the rods	Alcohol, Dry cloth	Rods	$\square$
2	Number the four rods	/	Rods	$\square$
3	Define the Female coupler	Alcohol, Dry cloth	Female	$\square$
4	Clean the Female coupler (especially the ears)	Alcohol, Dry cloth	Female	$\square$
5	Number the four ears	/	Female	$\square$
6	Define the Male coupler	Alcohol, Dry cloth	Male	$\square$
7	Clean the Male coupler (especially the ears)	Alcohol, Dry cloth	Male	$\square$
8	Number the four ears	/	Male	$\square$
9	Clean the ABR (especially the through-hole)	Alcohol, Dry cloth	ABRs	$\square$

Step	Description	Tool Ref	Part Ref	Check
	Rods into Female Coupler
1	Insert rod 1 into female coupler's ear 1	/	Female, Rod	$\square$
2	Insert M10x20 screw (x2) into the ear with the head facing outwards	/	Female, Rod	$\square$
3	Position the rod againt the bottom of the ear	/	Female, Rod	$\square$
4	Lock the screws with M10 nuts (x2) by hand	/	Female Rod	$\square$
5	Insert rod 2 into female coupler's ear 2	/	Female, Rod	$\square$
6	Insert M10x20 screw (x2) into the ear with the head facing outwards	/	Female, Rod	$\square$
7	Position the rod againt the bottom of the ear	/	Female, Rod	$\square$
8	Lock the screws with M10 nuts (x2) by hand	/	Female Rod	$\square$
9	Insert rod 3 into female coupler's ear 3	/	Female, Rod	$\square$
10	Insert M10x20 screw (x2) into the ear with the head facing outwards	/	Female, Rod	$\square$
11	Position the rod againt the bottom of the ear	/	Female, Rod	$\square$
12	Lock the screws with M10 nuts (x2) by hand	/	Female Rod	$\square$
13	Insert rod 4 into female coupler's ear 4	/	Female, Rod	$\square$
14	Insert M10x20 screw (x2) into the ear with the head facing outwards	/	Female, Rod	$\square$
15	Position the rod againt the bottom of the ear	/	Female, Rod	$\square$
16	Lock the screws with M10 nuts (x2) by hand	/	Female Rod	$\square$
	ABRs insertion
17	Slip ABR 1 on the four rods	/	ABR	$\square$
18	Position the ABR at the closest though-holes from the Female coupler	/	ABR	$\square$
19	Insert M5x20 screw (x4) into the ABR and the rods with the head facing outwards	/	ABR	$\square$
20	Lock the screws with M5 nuts (x4) by hand	/	ABR	$\square$
	GO TO STEP 25 IF THERE IS NO ABR 2
21	Slip ABR 2 on the four rods	/	ABR	$\square$
22	Position the ABR at the next though-holes from the ABR 1	/	ABR	$\square$
23	Insert M5x20 screw (x4) into the ABR and the rods with the head facing outwards	/	ABR	$\square$
24	Lock the screws with M5 nuts (x4) by hand	/	ABR	$\square$
	Rods into Male Coupler
25	Position the Male coupler's ears against the 4 standing rods while aligning the airframe attachments with the Female coupler	/	Male, Female, Rods	$\square$
26	Insert M10x20 screw (x2) into the ear 1 with the head facing outwards	/	Male, Rod	$\square$
27	Position the rod againt the bottom of the ear	/	Male, Rod	$\square$
28	Lock the screws with M10 nuts (x2) by hand	/	Male Rod	$\square$
29	Insert M10x20 screw (x2) into the ear 2 with the head facing outwards	/	Male, Rod	$\square$
30	Position the rod againt the bottom of the ear	/	Male, Rod	$\square$
31	Lock the screws with M10 nuts (x2) by hand	/	Male Rod	$\square$
32	Insert M10x20 screw (x2) into the ear 3 with the head facing outwards	/	Male, Rod	$\square$
33	Position the rod againt the bottom of the ear	/	Male, Rod	$\square$
34	Lock the screws with M10 nuts (x2) by hand	/	Male Rod	$\square$
35	Insert M10x20 screw (x2) into the ear 4 with the head facing outwards	/	Male, Rod	$\square$
36	Position the rod againt the bottom of the ear	/	Male, Rod	$\square$
37	Lock the screws with M10 nuts (x2) by hand	/	Male Rod	$\square$
	Positioning & Screwing
38	Adjust the rod 1 position with respect to Female ear 1	Hammer	Female	$\square$
40	Tighten Female coupler's ear 1 M10 screws (x2) at 20Nm	Allen Key, Wrench	Female	$\square$
41	Check for rod positionning (28x50mm in the ear)	Calipers	Female	$\square$
42	Adjust the rod 2 position with respect to Female ear 2	Hammer	Female	$\square$
43	Tighten Female coupler's ear 2 M10 screws (x2) at 20Nm	Allen Key, Wrench	Female	$\square$
44	Check for rod positionning (28x50mm in the ear)	Calipers	Female	$\square$
45	Adjust the rod 3 position with respect to Female ear 3	Hammer	Female	$\square$
46	Tighten Female coupler's ear 3 M10 screws (x2) at 20Nm	Allen Key, Wrench	Female	$\square$
47	Check for rod positionning (28x50mm in the ear)	Calipers	Female	$\square$
48	Adjust the rod 4 position with respect to Female ear 4	Hammer	Female	$\square$
49	Tighten Female coupler's ear 4 M10 screws (x2) at 20Nm	Allen Key, Wrench	Female	$\square$
50	Check for rod positionning (28x50mm in the ear)	Calipers	Female	$\square$
51	Adjust the rod 1 position with respect to Male ear 1	Hammer	Male	$\square$
52	Tighten Male coupler's ear 1 M10 screws (x2) at 20Nm	Allen Key, Wrench	Male	$\square$
53	Check for rod positionning (28x50mm in the ear)	Calipers	Male	$\square$
54	Adjust the rod 2 position with respect to Male ear 2	Hammer	Male	$\square$
55	Tighten Male coupler's ear 2 M10 screws (x2) at 20Nm	Allen Key, Wrench	Male	$\square$
56	Check for rod positionning (28x50mm in the ear)	Calipers	Male	$\square$
57	Adjust the rod 3 position with respect to Male ear 3	Hammer	Male	$\square$
58	Tighten Male coupler's ear 3 M10 screws (x2) at 20Nm	Allen Key, Wrench	Male	$\square$
59	Check for rod positionning (28x50mm in the ear)	Calipers	Male	$\square$
60	Adjust the rod 4 position with respect to Male ear 4	Hammer	Male	$\square$
61	Tighten Male coupler's ear 4 M10 screws (x2) at 20Nm	Allen Key, Wrench	Male	$\square$
62	Check for rod positionning (28x50mm in the ear)	Calipers	Male	$\square$
63	Tighten ABR's M5 screws (x4)	Allen Key, Wrench	ABR	$\square$
64	Check for ABR positionning (170mm lower face to Female)	Calipers	ABR, Female, Male	$\square$
65	Ckeck if both couplers are parallels	Level	Female, Male	$\square$

Step	Description	Tool Ref	Part Ref	Check
	Alignement check
1	Check for the overall alignement	Level	/	$\square$
2	Measure the relative position of rod 1 with Female coupler's ear 1	Calipers	Female	$\square$
3	Measure the relative position of rod 1 with Male coupler's ear 1	Calipers	Male	$\square$
4	Measure the relative position of rod 2 with Female coupler's ear 2	Calipers	Female	$\square$
5	Measure the relative position of rod 2 with Male coupler's ear 2	Calipers	Male	$\square$
5	Measure the relative position of rod 3 with Female coupler's ear 3	Calipers	Female	$\square$
6	Measure the relative position of rod 3 with Male coupler's ear 3	Calipers	Male	$\square$
7	Measure the relative position of rod 4 with Female coupler's ear 4	Calipers	Female	$\square$
8	Measure the relative position of rod 4 with Male coupler's ear 4	Calipers	Male	$\square$
	GO SE FOR DEFINITIVE ASSEMBLY
	ELSE: GO TO STEP 97
	Torque application
9	Unscrew one M10 of the Female coupler's ear 1	Allen key	Female	$\square$
10	Loctite the M10 of the Female coupler's ear 1	Loctite	M10	$\square$
11	Torque the M10 of the Female coupler's ear 1 at 50Nm	TK,SW	Female	$\square$
12	Unscrew the other M10 of the Female coupler's ear 1	Allen key	Female	$\square$
13	Loctite the M10 of the Female coupler's ear 1	Loctite	M10	$\square$
14	Torque the M10 of the Female coupler's ear 1 at 50Nm	TK,SW	Female	$\square$
15	Unscrew one M10 of the Male coupler's ear 1	Allen key	Male	$\square$
16	Loctite the M10 of the Male coupler's ear 1	Loctite	M10	$\square$
17	Torque the M10 of the Female coupler's ear 1 at 50Nm	TK,SW	Male	$\square$
18	Unscrew the other M10 of the Male coupler's ear 1	Allen key	Male	$\square$
19	Loctite the M10 of the Male coupler's ear 1	Loctite	M10	$\square$
20	Torque the M10 of the Male coupler's ear 1 at 50Nm	TK,SW	Female	$\square$
21	Unscrew one M10 of the Female coupler's ear 3	Allen key	Female	$\square$
22	Loctite the M10 of the Female coupler's ear 3	Loctite	M10	$\square$
23	Torque the M10 of the Female coupler's ear 3 at 50Nm	TK,SW	Female	$\square$
24	Unscrew the other M10 of the Female coupler's ear 3	Allen key	Female	$\square$
25	Loctite the M10 of the Female coupler's ear 3	Loctite	M10	$\square$
26	Torque the M10 of the Female coupler's ear 3 at 50Nm	TK,SW	Female	$\square$
27	Unscrew one M10 of the Male coupler's ear 3	Allen key	Male	$\square$
28	Loctite the M10 of the Male coupler's ear 3	Loctite	M10	$\square$
29	Torque the M10 of the Female coupler's ear 3 at 50Nm	TK,SW	Male	$\square$
30	Unscrew the other M10 of the Male coupler's ear 3	Allen key	Male	$\square$
31	Loctite the M10 of the Male coupler's ear 3	Loctite	M10	$\square$
32	Torque the M10 of the Male coupler's ear 3 at 50Nm	TK,SW	Female	$\square$
33	Unscrew one M10 of the Female coupler's ear 2	Allen key	Female	$\square$
34	Loctite the M10 of the Female coupler's ear 2	Loctite	M10	$\square$
35	Torque the M10 of the Female coupler's ear 2 at 50Nm	TK,SW	Female	$\square$
36	Unscrew the other M10 of the Female coupler's ear 2	Allen key	Female	$\square$
37	Loctite the M10 of the Female coupler's ear 2	Loctite	M10	$\square$
38	Torque the M10 of the Female coupler's ear 2 at 50Nm	TK,SW	Female	$\square$
39	Unscrew one M10 of the Male coupler's ear 2	Allen key	Male	$\square$
40	Loctite the M10 of the Male coupler's ear 2	Loctite	M10	$\square$
41	Torque the M10 of the Female coupler's ear 2 at 50Nm	TK,SW	Male	$\square$
42	Unscrew the other M10 of the Male coupler's ear 2	Allen key	Male	$\square$
43	Loctite the M10 of the Male coupler's ear 2	Loctite	M10	$\square$
44	Torque the M10 of the Male coupler's ear 2 at 50Nm	TK,SW	Female	$\square$
45	Unscrew one M10 of the Female coupler's ear 4	Allen key	Female	$\square$
46	Loctite the M10 of the Female coupler's ear 4	Loctite	M10	$\square$
47	Torque the M10 of the Female coupler's ear at 50Nm	TK,SW	Female	$\square$
48	Unscrew the other M10 of the Female coupler's ear 4	Allen key	Female	$\square$
49	Loctite the M10 of the Female coupler's ear 4	Loctite	M10	$\square$
50	Torque the M10 of the Female coupler's ear 4 at 50Nm	TK,SW	Female	$\square$
51	Unscrew one M10 of the Male coupler's ear 4	Allen key	Male	$\square$
52	Loctite the M10 of the Male coupler's ear 4	Loctite	M10	$\square$
53	Torque the M10 of the Female coupler's ear 4 at 50Nm	TK,SW	Male	$\square$
54	Unscrew the other M10 of the Male coupler's ear 4	Allen key	Male	$\square$
55	Loctite the M10 of the Male coupler's ear 4	Loctite	M10	$\square$
56	Torque the M10 of the Male coupler's ear 4 at 50Nm	TK,SW	Female	$\square$
57	Torque Female coupler's ear 1 (x2) at 60Nm	TK,SW	Female	$\square$
58	Torque Male coupler's ear 1 (x2) at 60Nm	TK,SW	Male	$\square$
59	Torque Female coupler's ear 3 (x2) at 60Nm	TK,SW	Female	$\square$
60	Torque Male coupler's ear 3 (x2) at 60Nm	TK,SW	Male	$\square$
61	Torque Female coupler's ear 2 (x2) at 60Nm	TK,SW	Female	$\square$
62	Torque Male coupler's ear 2 (x2) at 60Nm	TK,SW	Male	$\square$
63	Torque Female coupler's ear 4 (x2) at 60Nm	TK,SW	Female	$\square$
64	Torque Male coupler's ear 4 (x2) at 60Nm	TK,SW	Male	$\square$
65	Torque Female coupler's ear 1 (x2) at 65Nm	TK,SW	Female	$\square$
66	Torque Male coupler's ear 1 (x2) at 65Nm	TK,SW	Male	$\square$
67	Torque Female coupler's ear 3 (x2) at 65Nm	TK,SW	Female	$\square$
68	Torque Male coupler's ear 3 (x2) at 65Nm	TK,SW	Male	$\square$
69	Torque Female coupler's ear 2 (x2) at 65Nm	TK,SW	Female	$\square$
70	Torque Male coupler's ear 2 (x2) at 65Nm	TK,SW	Male	$\square$
71	Torque Female coupler's ear 4 (x2) at 65Nm	TK,SW	Female	$\square$
72	Torque Male coupler's ear 4 (x2) at 65Nm	TK,SW	Male	$\square$
73	Torque Female coupler's ear 1 (x2) at 70Nm	TK,SW	Female	$\square$
74	Torque Male coupler's ear 1 (x2) at 70Nm	TK,SW	Male	$\square$
75	Torque Female coupler's ear 3 (x2) at 70Nm	TK,SW	Female	$\square$
76	Torque Male coupler's ear 3 (x2) at 70Nm	TK,SW	Male	$\square$
77	Torque Female coupler's ear 2 (x2) at 70Nm	TK,SW	Female	$\square$
78	Torque Male coupler's ear 2 (x2) at 70Nm	TK,SW	Male	$\square$
79	Torque Female coupler's ear 4 (x2) at 70Nm	TK,SW	Female	$\square$
80	Torque Male coupler's ear 4 (x2) at 70Nm	TK,SW	Male	$\square$
81	Mark the torqued M10 (x16) with a tick	Pen	Female, Male	$\square$
	ABRs' torque
82	Measure the relative position of ABR 1 with respect to Female coupler	Calipers	ABR	$\square$
83	Unscrew M5 #1 of the ABR 1	Allen key	ABR	$\square$
84	Loctite the M5 of the ABR 1	Loctite	M5	$\square$
85	Torque the M5 of the ABR 1 at 9Nm	TS,SW	ABR	$\square$
86	Unscrew M5 #2 of the ABR 1	Allen key	ABR	$\square$
87	Loctite the M5 of the ABR 1	Loctite	M5	$\square$
88	Torque the M5 of the ABR 1 at 9Nm	TS,SW	ABR	$\square$
89	Unscrew M5 #3 of the ABR 1	Allen key	ABR	$\square$
90	Loctite the M5 of the ABR 1	Loctite	M5	$\square$
91	Torque the M5 of the ABR 1 at 9Nm	TS,SW	ABR	$\square$
92	Unscrew M5 #4 of the ABR 1	Allen key	ABR	$\square$
93	Loctite the M5 of the ABR 1	Loctite	M5	$\square$
94	Torque the M5 of the ABR 1 at 9Nm	TS,SW	ABR	$\square$
95	Mark the torqued M5 (x4) with a tick	Pen	ABR	$\square$
96	Measure the relative position of ABR 2 with respect to Male coupler	Calipers	ABR	$\square$
	Wrapping
97	Protect the Female coupler with its shield	/	Female	$\square$
98	Protect the Male coupler with its shield	/	Male	$\square$
99	Wrap the Bay with bubble wrap	/	/	$\square$

¶ Introduction

¶ Purpose, Objective and Scope

¶ Definitions and Abbreviations

¶ Applicable and Reference Documents

¶ Assembly List

¶ Pre-Operations Checklist

¶ Participants

¶ Parts List

¶ Tools

¶ Pre-Conditions

¶ Procedure Body

¶ Post Conditions

¶ General Comments